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Discussion Starter · #1 ·
I bought a used Blue Bird PR18 last spring. It came with flail blades and they did a good job for the prep work during my renovation but I wanted to upgrade it for continued use on my Bermuda. They sell a delta blade cartridge for it but I didn't feel like spending $400 on it.

I started with some paper templates to find what width of material would work best. The middle shaft is 1.125" so I decided to go with 1.25" wide blades so the ears of the blade would wrap around it for strength. Once I got it all sorted out on paper I just transferred it to metal. I ended up being able to make 2 blades at once since I needed the fixed end of the blade to be a 1.125" half circle. I made a metal blank with the 3 holes in the correct position. The outer holes were .5" with the big center hole being 1.125" after those were drilled out I simply cut it in half with an angle grinder... repeat 15 more times.

Here you can see the differences between the fixed and flail blades.


I used some conduit I had laying around for the spacers. Blades are a little under 1" apart.


Here are few pics of the finished product and a trial run to make sure nothing was going to fly off at a high rate of speed.


After the rotary clean up


Cost break down:

$25 for the metal
$30 in drill bits
$10 for the 1/2" treaded rod
$5 in nuts and washers
$70 total cost :mrgreen:
 

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Tifgrand—7,500 sq/ft—Baroness LM56
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Looks great J_nick @ 1/6 the cost!!!
 

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Discussion Starter · #6 ·
It doesn't have a slip clutch just one belt that spins it. I'm not sure what would happen if you hit something that didn't give. I know MQ has some claw marks on his back porch from his. From my experience when the blades get a lot of traction it just tries to gain speed and you have to hold on a little tighter.

I don't think the blades would come to a complete stop if you hit something substantial. It would either bend some blades and or cause the whole machine to lift off the ground. I should have weighed it while it was out but it's not light, there's a lot of rotational energy there.
 

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Nice work J_nick. I was using the dethatcher on my yard when I was cleaning it up last year after the kill, and something came loose, and stuff started banging around. I quickly released the engagement handle, and had to pick up various blades and spacers out of the area. Wasn't pretty, but I imagine if you hit a rock, it'd make a bang.

BTW, time to update the kill scoreboard for 2018.
 

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Discussion Starter · #8 ·
Colonel K0rn said:
BTW, time to update the kill scoreboard for 2018.
It's been a quiet year so far. I hope they aren't planning a major attack. We hadn't had any moisture for over 3 months so I imagine they were just deeper underground. Scoreboard is 0-0 right now, I did notice some mole activity back by our barn the other day but was to lazy to walk over to the garage to get the trap... his day will come.
 

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J_nick said:
Colonel K0rn said:
BTW, time to update the kill scoreboard for 2018.
It's been a quiet year so far. I hope they aren't planning a major attack. We hadn't had any moisture for over 3 months so I imagine they were just deeper underground. Scoreboard is 0-0 right now, I did notice some mole activity back by our barn the other day but was to lazy to walk over to the garage to get the trap... his day will come.
I looked over at my neighbor's yard, and he's had a plunger type trap set in the front for nearly a week. When I put my trap over there, it was the next day and the bugger was dead. I believe in the scissor trap, and putting a bucket over it method.
 

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J_nick said:
It doesn't have a slip clutch just one belt that spins it. I'm not sure what would happen if you hit something that didn't give. I know MQ has some claw marks on his back porch from his. From my experience when the blades get a lot of traction it just tries to gain speed and you have to hold on a little tighter.

I don't think the blades would come to a complete stop if you hit something substantial. It would either bend some blades and or cause the whole machine to lift off the ground. I should have weighed it while it was out but it's not light, there's a lot of rotational energy there.
Belts slip at some point, saving hardware. The worst would be if that shaft were turned by a chain and sprocket. There is no give in that unless there is a shear key in the sprockets.
 

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Discussion Starter · #14 ·
Movingshrub said:
J_nick What was the going rate for a used verticutter?
I probably overpaid for it but I really wanted it so I bought it. Found it on Craigslist for $500 but talked him down to $400. It has a bag on it which I hear is a desirable feature and adds quite a bit to the price. It doesn't catch much on reel low Bermuda but works good on longer stuff.
 

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Tifgrand—7,500 sq/ft—Baroness LM56
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Great to see that everything worked out with your modifications!
 
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