I received a DM from a fellow TLF user and thought I'd share our exchange in case it could benefit someone else:
This is a really nice set-up for the Hart 4-gallon sprayer you made. I myself am still trying to wrap my head around spray tips and parts and keep getting confused. Is there any chance you can go through the list of all the parts you needed for it? I bought two of the same sprayers and would like to use that same set-up. Looks like I need that 3/4" MNPT x 1/4" FNPT adapter to start. Thanks for any and all help!
Have you watched the YouTube video in the first post? Ware did a solid job laying out the components and putting them together - https://thelawnforum.com/viewtopic.php?f=4&t=12 It helped me visualize what was happening. Believe me, I had to watch the video a couple times, put together a shopping cart of all the parts a few times and confirm I was doing the right thing by reading through a lot of posts a few times before pulling the trigger on an order. It's pretty complicated!
The first thing to do with the Hart sprayer is unscrew the cheap plastic spray wand it came with - I used a couple sets of pliers to unscrew and separate it. That will leave you with a 3/4" female NPT end you can then screw the 3/4" MNPT x 1/4" FNPT adapter into. I'll lay out the differences between the DFW sprayer and my modified version:
DFW:
Hose and Clamp->Swivel Barb->Thread Tape->Handle->Thread Tape->Trigger->Wand->CF Valve->Nozzle Body->Filter->Cap->Tip
Mine:
Hart stock hose to 3/4" FNPT end->3/4" MNPT x 1/4" FNPT adapter->Handle->Trigger->Wand->Nozzle Body->Cap->Tip
I removed the references to thread tape in mine for simplicity. You should be putting a layer of thread tape between every single connection that's threaded and ware was smart to spell that out. Also, I removed the CF valve and filter because I kept reading that people were having issues with them getting clogged with battery powered sprayers. If you compare, mine is nearly the same set up starting at the handle.
Here's what I ordered from sprayerdepot.com, in order of assembly:
3/4" MNPT x 1/4" FNPT Brass Reducer Bushing
1/4" NPT (M) Handle
6466 Trigger Valve 1/4" FNPT Inlet
30" Curved Extension w/ Fixed Body
11/16"-16 Female TeeJet x Quick TeeJet Adapter
25612-2-NYR Cap & Gasket (White)
XR11006-VS XR TeeJet Extended Range
XR11004-VS XR TeeJet Extended Range
AIXR11004VP TeeJet Air Induction XR
I ordered a 30" wand because I'm tall. dfw recommended the 24" one. Your call there...
As for the tips and caps, that's it's own area of discussion - http://thelawnforum.com/viewtopic.php?f=4&t=33 There are a lot of choices for tips/caps and I think it might be more complicated than the sprayer assembly. As for the mechanics of it, tips mount inside the caps and can be swapped out. I've figured out that picking the right tip comes down to two things - what you are spraying and the volume at which you want it to spray. How to figure out the volume at which you want it to spray depends on how high you set your Hart sprayer and how fast you walk. And here's the thing - I haven't even sprayed my lawn with chemicals yet. I may discover I need a different tip because I'm not walking fast enough or too much/little is being sprayed... Wish me luck this weekend!